Precision measurement, replacing imports: Newly launched filling electromagnetic flowmeters empower the beverage and pharmaceutical industries.

In the modern industrial process aimed at achieving high efficiency and zero pollution—particularly in fields like beverage filling and medical dosing, where hygiene and precision are paramount—accurate fluid measurement and safe transportation are critical components of the production workflow. Even the slightest error or contamination can directly compromise product quality and jeopardize user safety. Recognizing this core need, Zhongce Sensing has introduced a filling electromagnetic flowmeter specifically designed for these demanding applications. With its outstanding hygienic design, high-precision measurement, and reliable performance, it has become the trusted "metrology guardian" of the process.

Facing Industry Pain Points: The Dual Challenge of Precision and Hygiene

Beverage Packaging Industry : The production line is running at high speed, requiring precise, milliliter-level quantitative filling of various fluids such as fruit juices, syrups, carbonated beverages, and dairy products. Inaccurate measurement can lead to inconsistent bottle fill volumes, resulting in wasted costs or customer complaints. At the same time, the equipment must be easy to clean, preventing cross-contamination between different product batches, and resistant to the corrosive properties of certain media.

Medical Drug-Dispensing Industry In the pharmaceutical or medical device field, the addition and proportioning of solutions, reagents, purified water, and other substances directly impact drug efficacy and patient safety due to their measurement precision. Moreover, the materials used in the equipment must exhibit exceptionally high biocompatibility—meaning they neither adsorb nor release any substances—ensuring absolute fluid purity while also meeting stringent hygiene certification standards.

Zhongce Sensing's newly launched filling electromagnetic flowmeter was specifically designed to address these pain points.

Core Advantage Analysis: Designed Specifically for Stringent Standards

1. Outstanding PFA lining ensures media purity
PFA (Perfluoroalkoxy) is widely recognized as one of the highest-grade materials for corrosion and anti-stick properties. Tianjun Instruments has selected PFA material for the lining of this series of flowmeters, offering the following features:

Superior Corrosion Resistance : Resistant to corrosion by a wide range of strong acids, strong bases, solvents, and food & beverage media, with an extended service life.

Extremely high smoothness and non-stick properties :The inner wall is smooth as a mirror, effectively preventing the adhesion and residue of viscous media such as jam or syrup. This not only ensures measurement accuracy but also significantly simplifies the cleaning process, making it fully compliant with CIP requirements.

Physiological inertness : Fully compliant with safety standards for the food and pharmaceutical industries, it does not react with the medium and exhibits no leaching, ensuring that the fluid remains uncontaminated.

2. Strict hygienic design, compliant with industry standards
The product adheres to hygiene principles right from the design stage:

Zero-blind-spot structure : Adopting a short-tube design ensures that there are no stagnant dead spots in the fluid-passing area, preventing bacterial growth.

Exquisite surface treatment The surfaces of components in contact with the medium have been precisely polished to meet hygiene standards such as 3A and FDA requirements.

Reliable sealing performance : Utilizing high-quality sealing materials and structures to ensure zero leakage throughout the entire process, thereby safeguarding the production environment.

3. Flexible connection methods for convenient integration and installation
To accommodate the production line equipment interfaces of different customers, this product series offers:

Threaded connection : Compact installation, ideal for spaces with limited room, and easy to connect.

Chuck Connection This is the most common connection method in sanitary-grade applications, supporting quick disassembly and assembly for easy daily cleaning, maintenance, and sterilization.

4. Compact and precise, with a wide-caliber range
Caliber range covers DN6 to DN25 , perfectly suited for applications requiring precise filling and dosing of small flow rates. It employs the principle of electromagnetic induction for measurement, ensuring that the results remain unaffected by changes in fluid density, viscosity, temperature, or pressure. With an extremely low starting flow rate, it delivers highly sensitive responses even to the tiniest flow volumes, guaranteeing consistent accuracy throughout the entire process—from start to finish.

Typical application scenarios

Beverage Industry : Quantitative filling of fruit juices, beer, wine, dairy products, and soft drinks; as well as the precise addition and measurement of syrup concentrates and additives.

Pharmaceutical and Healthcare Industries : Formulation of pharmaceutical solutions, reagent addition, purified water delivery, and CIP system cleaning agent metering.

Food and Daily Chemical Industry : Precise measurement and dispensing of cosmetic ingredients, seasonings, and high-value-added liquid foods.

Tested Medium : Clearly specify the medium's name, concentration, temperature, and corrosivity.

Traffic Range Estimate the maximum, minimum, and typical flow rates to ensure selection within the optimal range of the flowmeter.

Device Connection Method : Determine whether the connection is threaded or clamp-type based on the on-site pipe interface, as well as the specific standards involved (such as ISO, DIN, SMS, etc.).

Signal Demand : Output signals (such as 4-20mA, pulses), communication interfaces (such as HART, RS485), or batch control functions.

Conclusion

At Zhongce Sensing's filling electromagnetic flowmeters, we see a deep alignment between professional-grade equipment and the specific needs of niche markets. This isn't just a measurement tool—it's a vital partner for beverage and pharmaceutical companies, helping them enhance product quality, ensure production safety, optimize process workflows, and seamlessly comply with industry standards. With its meticulous hygienic design, reliable measurement performance, and versatile configuration options, it rivals international brands in core capabilities—yet stands out even more thanks to its exceptional cost-effectiveness and agile, locally tailored customer service. Helping enterprises replace imported brands to achieve genuine cost reduction and efficiency improvement. —This not only reduces initial procurement and subsequent maintenance costs but also minimizes material waste and downtime risks through reliable measurement, thereby comprehensively enhancing production efficiency.

If you're looking to upgrade your production line's measurement equipment and are seeking a hygienic-grade flow solution that offers superior value for money, Tianjun Instruments looks forward to collaborating with you.

Welcome to consult us immediately for a tailored solution!